Industrial Maintenance
Associate in Applied Science Degree

The diversified training required for persons employed in the plant maintenance positions is provided in this program. Student need and training will be considered in determining the schedules of courses for the two-year degree program.

REQUIRED COURSES HOURS
First Semester
MFRG 105 Introduction to Maintenance 3
MFRG 110 Maintenance Tools and Procedures 3
ELEC 160 Intro. to Electricity/Electronics 5
* MATT 133 Technical Math I 4
ENGL 121 Communication Skills 3
Total 18
Second Semester
MFRG 220 Mechanical Diagnosis and Repair (pre: MFRG 110 or 160) 4
MFRG 230 Electrical Diagnosis and Repair (pre: ELEC 160) 4
MFRG 168 CNC Setup & Operations (pre: MFRG 160)Industrial Electricity 4
ELEC 269 Programmable Controllers (pre: ELEC 160) 3
ENGL 122 Technical Communication (pre: ENGL 121 or 101) 3
Total 16
Third Semester
MFRG 231 Hydraulic Diagnosis and Repair (pre: MFRG 110 or 160) 4
ELEC 250 Pneumatic Diagnosis and Repair (pre: MFRG 110 or ELEC 250) 4
MFRG 169 Intro to CNC Programming (pre: MFRG 168) 4
INFO 245 Employment Seminar 1
* Humanities Elective 3
Total 16
Fourth Semester
MFRG 260 Machine Building & Setup I (pre: MFRG 105, 110, 220, 230, 231, 250) 4
MFRG 265 Machine Building & Setup II (pre: MFRG 260, 168, 169, ELEC 269)) 4
MFRG 285 S.O.E. Industrial (pre: consent of instructor) 3
* Social Science Elective 3
Total 14

NOTE: Pre-Tech Math (MATT 132) is available for students needing preparation for MATT 133.

* General Education

Enrollment in developmental classes may increase the length of time it takes to complete an associate degree.

ELEC 160 Intro to Electricity/Electronics (Fall and Spring) -- 5 hours
Introduction to fundamental concepts of the nature, production, and usage of electricity. Study of circuits with emphasis on problem solving and component identification. [C]

ELEC 250 Pneumatics & Controls (Spring) -- 4 hours
This course is designed to familiarize the student with the principles, operation, and utilization of pneumatics in industrial operations. Students will learn the theory and operational characteristics of pneumatic circuits and components. Relation and control of pneumatics by electrical devices is also introduced. [C]

ELEC 269 Programmable Controllers (Spring)-- 3 hours
A study of ladder logic programming as it applies to the control of industrial process control. Programmable controllers, industrial terminal programmer and hand held programmers will be used. Hand wiring of control circuits with corresponding ladder programming will be emphasized. Prerequisite: ELEC 160. [C]

ENGL 101 Rhetoric and Composition I (Fall and Spring) -- 3 hours
Required of all transfer students. Training and practice in comprehension and expression of written English. Placement is determined by ASSET score, grade in DEVE 098/099, or grade of "C" in ENGL 121 or 130, and is still preliminary until a writing sample has been examined by the instructor the first week of class. Keyboarding required for placement in sections using computer aided instruction. [T] IAI: C1 900

ENGL 121 Communication Skills (Fall and Spring) -- 3 hours
Improvement of writing skills, emphasizing both composition and review of grammar. Placement is preliminary until a writing sample has been examined by the instructor during the first week of class. Vocational credit cannot be used to fulfill the Communications requirement for the transfer Associate degree. Keyboarding required for placement in sections using computer aided instruction. [C]

ENGL 122 Technical Communication (Fall) -- 3 hours
Techniques of collecting and presenting technical data through the use of research, forms, and procedures. Both oral and written presentations are emphasized. This is a computer-aided class; consequently, keyboarding skills are required. Prerequisite: ENGL 121 or ENGL 101 with "C" or better. Computer experience or prior computer class taken. [C]

INFO 245 Employment Seminar (Fall) -- 1 hour
This course involves a study of contemporary problems in the general field of employment. Future graduates are counseled in career search and development techniques as well as employment opportunities. Students are urged to share their concerns and experiences encountered while preparing for employment. Prerequisite: consent of instructor. [C]

MATT 132 Pre-Technical Mathematics (Fall & Spring) -- 4 hours
Review of arithmetical processes with special topics in measurement, formula usage, solution of simple equations, applied geometry, and ratio and proportion. NOT FOR DEGREE CREDIT. [C]

MATT 133 Technical Mathematics (Fall & Spring) -- 4 hours
A review of fundamental concepts and operations and study of functions, ratio-proportion, graphs, right angle trigonometry, linear equations, factoring, fractions, quadratic equations, and exponents. [C]

MFRG 105 Introduction to Maintenance (Fall) -- 3 hours
This introductory course will provide the student with an overall perspective and foundation for the industrial maintenance field. The student will be taught the fundamentals of machine operations commonly utilized in the manufacturing industry. Topics such as general maintenance procedures, consumable supplies, fasteners, and machine operating specifications will be covered. In addition, high emphasis will be placed upon the understanding of machine blueprints which detail all the systems which are part of a functioning machine. Students will also be exposed to parts and specification manuals utilized in the repair of industrial machinery. Finally, students will begin to learn the logical process utilized in the diagnosis of broken, worn, and defective machinery. Safety will be stressed throughout the course. [C]

MFRG 110 Maintenance Tools and Procedures (Fall) -- 3 hours
This course will describe the tools and procedures typically utilized in the diagnosis, repair, installation, and set-up of industrial machinery. Through extensive hands-on exercises, students will learn the proper and accurate use of all types of precision measuring tools and equipment. In addition, the safe and proper use of hand tools, power tools, lifting equipment, rigging, and other maintenance equipment is covered. Finally, students will get extensive practice in the disassembly of industrial machinery and the procedures followed for accurate diagnosis of worn parts and components. This class will further develop logical diagnostic skills introduced in MFRG 105. [C]


MFRG 160    Basic Machining    (Fall & Spring)                     4 credit hours
(2 lec, 4 lab)

In order for a student to succeed in today's highly technical manufacturing environment, the student must become versed in the fundamental equipment and terminology associated with the machine tool industry. He/she needs to demonstrate a thorough understanding of the mathematics and measuring processes required in the machine tool industry. Emphasis in this class will be placed on precision measuring equipment, fundamental bench layout, and the operation of the machine engine lathe. The basic process and setups required on the engine lathe are stressed. Class meets 6 hours per week with additional time available for additional laboratory work.

MFRG 168    CNC Setup and Operations     (Spring)                 4 credit hours
(2 lec, 4 lab)


In today's highly complex and competitive manufacturing environment, more and more industries are turning to automation to reduce production costs and enhance quality. It is inevitable therefore, that the technology student will be exposed to computerized numerically controlled equipment at some point during his/her career. This course is designed to give the student a thorough basic understanding of "CNC" turning and milling operations, that will equip him/her to move on to more advanced programming and operation concepts. This course is an introduction to the fundamentals of operating computerized numerically controlled machining equipment. Emphasis is on the set-up, tooling, operation, and basic program development.
Prerequisite: MFRG 160 - Basic Machining or consent.


MFRG 169    Introduction to CNC Programming     (Fall)        4 credit hours
(2 lec, 2 lab)


This course is a continuation of CNC Setup and Operations with a greater emphasis on advanced programming and debugging. The student will develop "Off-line" manual programs using standard EIA codes for turning, develop "Off-line" programs using standard EIA codes for machining (milling), debug manual programs for turning and machining, and download programs for turning center and machining center.
Prerequisite: MFRG 168 - CNC Setup and Operations

MFRG 220 Mechanical Diagnosis and Repair (Spring) -- 4 hours
This course will provide the student a comprehensive exposure to the mechanical operating principles, systems, and components of industrial machinery. Emphasis will be placed on mechanical wear, vibration, and metal characteristics. Students will get extensive instruction in the removal and installation of gaskets and seals, bearings, couplings, gearing, clutches and brakes, belt drives, chain drives, and shafting. Hands-on experience with the operation, disassembly, and reassembly of these mechanical units will be a large portion of this class. Heavy emphasis will be placed on diagnostic and troubleshooting skills utilized throughout the disassembly and reassembly process. Prerequisite: MFRG 110 or MFRG 160. [C]

MFRG 230 Electrical Diagnosis and Repair (Spring) -- 4 hours
This course will provide the student a comprehensive exposure to the electrical system and components utilized on typical industrial machinery. Emphasis will be placed on the understanding of electrical schematics, location and testing of electrical components, and the overall analysis of the electrical system. Students will get extensive instruction on the removal and installation of electrical components following proper safety procedures. Hands-on experience with the use of electrical testing equipment in concert with machine specifications and blueprints will be a large portion of this class. Heavy emphasis will be placed on diagnostic and troubleshooting skills utilized throughout the disassembly and reassembly of the electrical system. Prerequisite: ELEC 160. [C]

MFRG 231 Hydraulic Diagnosis and Repair (Fall or Spring) -- 4 hours
This course will provide the student a comprehensive exposure to the hydraulic system and components utilized on typical industrial machinery. Emphasis will be placed on the understanding of hydraulic schematics, location and testing of hydraulic components, and the overall analysis of the hydraulic system. Students will get extensive instruction on the removal and installation of hydraulic components following proper safety procedures. Hands-on experience with the use of hydraulic testing equipment in concert with machine specifications and blueprints will be a large portion of this class. Heavy emphasis will be placed on diagnostic and troubleshooting skills utilized throughout the disassembly and reassembly of the hydraulic system. Prerequisite: MFRG 110 or MFRG 160. [C]

MFRG 250 Pneumatic Diagnosis and Repair (Fall or Spring) -- 4 hours
This course will provide the student a comprehensive exposure to the pneumatic system and components utilized on typical industrial machinery. Emphasis will be placed on the understanding of pneumatic schematics, location and testing of pneumatic components, and the overall analysis of the pneumatic system. Students will get extensive instruction on the removal and installation of pneumatic components following proper safety procedures. Hands-on experience with the use of pneumatic testing equipment in concert with machine specifications and blueprints will be a large portion of this class. Heavy emphasis will be placed on diagnostic and troubleshooting skills utilized throughout the disassembly and reassembly of the pneumatic system. Prerequisite: MFRG 110 or ELEC 250. [C]

MFRG 260 Machine Rebuilding & Setup I (Spring) -- 4 hours
This course will expose the student to the complete diagnose and repair process for an industrial production machine. The project will involve mechanical, electrical, hydraulic, and pneumatic systems which will have to be analyzed and repaired. The student will have the opportunity to perform a complete machine disassembly, repair, and reassembly using proper tools and techniques learned in earlier classes. Heavy emphasis will be placed on shop work, blueprint reading, machine specifications, and diagnostic and troubleshooting skills. Prerequisities: MFRG 105, 110, 220, 230, 231, 250. [C]

MFRG 265 Machine Rebuilding & Setup II (Spring) -- 4 hours
This course will build on the student's knowledge and skills acquired through successful completion of MFRG 260 but will place emphasis on the operation and repair of advanced control systems. Programmable logic controllers (PLC) will be covered to the extent that the maintenance person can still be effective in the diagnosis and repair of machines that incorporate the use of PLC control systems. In addition, computer numerical control (CNC) will be covered to the extent that the maintenance person can still be effective in the diagnosis and repair of machines that incorporate the use of CNC technology. Prerequisities: MFRG 260, 168, 169, ELEC 269. [C]

MFRG 285 S.O.E. Industrial (Spring) -- 3 hours
On-the-job training in an Industrial or related area during the fourth semester. Prerequisite: Consent of the instructor and Division Chairperson. [C]

 

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